I put a little red locktite on. In general, you do not need to worry about Harley Davidson hydraulic clutch adjustment. (.1P These specs come from the engineers who designed and built the bikes. DIESEL-FUMES. 5/16 inch bolts BMW Motorcycles has equipped it with a powerful 895cc engine that delivers 99 horsepower and 67 lb-ft of torque, paired with a six-speed transmission for smooth gear changes. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. Estimate 1/4 Mile Time Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. Your email address will not be published. Good luck, 9+ harley davidson torque specifications most standard, 1.The Harley Davidson ready reference torque value booklet YouTube, 4.2001-2009 Harley Touring Engine Specifications & Torque Specs, 6.Tools and Torque Specifications Ride It Wrench It, 8.screamin eagle milwaukee-eight headbolt kit Harley-Davidson, 9.Questions & Answers for: harley davidson torque specs Fixya, View 10+ security cameras with battery backup is highly appreciated, View 9+ laser hair removal cold sores is highly appreciated. With the information shared above about harley davidson torque specifications , we hope we have brought useful knowledge and the best choices to you. But I have a question about the torque vaules. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. Dec 10, 2011. colonelangus said: 100 inch pounds is 8 foot pounds. The bike features an agile and lightweight frame with an adjustable suspension, upside down . I also understand that a lot of people would like to work on their bikes, and thats great. 55-65 foot pounds Posted on Sep 24, 2009 Rating. Rear Shock Absorber Rocker arm, rocker cover, derby cover, ect. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! Harley-Davidson Bronx Specs. So, after the proper release, your problem is solved. I guess I should mention it is a 93 Fatboy. You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. The torque specs are the same as with any Evolution engine. 70-80 foot pounds, Front Axle nut JavaScript is disabled. Estimate Top Speed A forum community dedicated to all Harley-Davidson model owners and enthusiasts. In the next few sections, we will show you the most-required torque and its specifications. Now you can see there are lots of bolts used to secure the derby cover in the place. My wife has seemed to have misplaced my manual:|. The 2010 Service Manual has two different values for the banjo bolts. 0000013394 00000 n Refer to Photo 2. 0000033698 00000 n (85 cc) bathtubCam system - Twin cams, chain driven with spring loaded tensionersMax. Rear Axle nut Shop Manual Inner primary bolts: 18-24 ft lbs. Instead, we suggest you look for the Harley Torque specs PDF for your specific model. Continue with Recommended Cookies. It has several links you could look at. Scribe a line on the transmission sprocket nut and continue the line on the transmission sprocket as shown. Harley-Davidson CVO Street Glide Specs. Crankcase bolts EVO Exhaust Testing But I have a question about the torque vaules. It's quite possible the person asking is referring to a completely different motorcycle. Tighten front axle to proper torque. Estimate Horsepower 12-18 foot pounds I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. Clutch Because hydraulic clutches are innovatively designed with self-adjusting mechanism. 3DE68559-1343-42FB-BE92-8BCCE1DB6C57.jpeg. Cougar. Now you should slacken the larger lock nut by unfastening it with your fingers. These spark plugs ignite the compressed mixture of fuel and air and conduct the most proper combustion. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Two lines in nut on Compensator and one line in clutch hub nut. Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. 0000015868 00000 n Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. thanks guys. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. This is from the 17 Touring Service manual. Place your catch pan under the primary and remove the drain plug. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. Now, time to return the clutch cover to its original location so, put the cover back accordingly. 0000008030 00000 n It will help you know the torque values precisely. %PDF-1.5 To validate this argument I want to refer to a critical drive component on the motorcycle: the Compensating Sprocket. The torque specs are the same as with any Evolution engine. 10 mm. Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. Color options. 110-120 foot pounds The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. After that, you can use some non-petrol-based silicon lube on the friction plates. SPECIFICATIONS . Hello all.. me again.. well im putting my clutch and compensator back together. on the Comp nut. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. 0000010799 00000 n Camshaft Specifications The first question I want to ask back is: "why are you working on your bike without a service manual?" 0000004384 00000 n Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. Also, you may contact the mechanics. Front Brake Disc screws 30-40 foot pounds If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. XL An In-Depth Discussion on Harley Davidson Paint Codes. The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. 10 foot pounds See Figure 58. #2. Your email address will not be published. Step 1 lbs. Discussion in 'Dyna Models' started by JDDennison, Oct 7, 2013. May 16, 2006. I have had best luck splitting the difference between the upper and lower values. Ratman said: . When component part replacement is necessary, use the engine type and serial number to identify the correct part. -EFI modifications explained, Modification, 140 ft-lbs. We and our partners use cookies to Store and/or access information on a device. . TC96 2007 Stage 1/2 Tighten in star pattern from bottom I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! Intake Manifold Flange capscrew By nucseal in forum Harley Trike Conversions Replies: 3 Last . 10. May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. <> i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. Manufacturers change sizes quite frequently. Battery. On the topic of chassis characteristics, responsible for road holding . After that, you should test it out by riding your bike on the road. Clutch lever free play: 1/16". 15-17 foot pounds Drag Strip Gallery 0000005197 00000 n Then, dealers will visit to inspect the clutch master cylinder whether there is any presence of gas in the fluid or not. For a better experience, please enable JavaScript in your browser before proceeding. Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. lbs. Front Brake Caliper mounting screws Inspection of major fasteners is an important part of service. in. Therefore, tighten the jam nut properly and avoid over-doing. Upper Engine mounting bracket: at home Exhaust Systems One of the things that makes Harley-Davidson motorcycles so unique is their paint job. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. Required fields are marked *. In that service manual are torque specs for specific fasteners. 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. Don't have a 2001 Dyna manual but here's a 2003. Number of cylinders 2Type 4-cycle, 45V 2, air-cooledTorque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaustBore - 3.75 in. stream It helps to use a funnel designed for a primary case. Transmission sprocket nut: 80-90. Now you have to follow the instructions given in your service manual to maintain correct tightness. People want quik and easy not right. find most of the information you want on one page. 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change Now, release the locknut and adjuster both nuts slightly. )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. Step 2 Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. Transmission Sprocket nut Pistons and Cylinders Thanks guys.. will be stopping bye the dealer today to get some other stuff. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? 9. Apoliggize if this a beaten subject. I opted for a machine shim.. they didn't come out with the updated comensator until 07. You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information. This thread is archived. 70-80 inch pounds 90-120 inch pounds The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. TC 100HP Rear Wheel Sprocket bolts Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. Fill the primary with oil. Derby is 84-108 inch (7-9 ft.) lbs. Drain as much of the primary oil as possible before starting. 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. Gearcase Cover screws Torque specs seem off. Thus, the motorcycle gets its top speed for which it is known. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. Twin Cam This page was generated at 06:17 PM. I printed off the complete torque specs for the softail models . Proceed as follows: a. Clutch hub nut (left handed threads) 60-80 foot pounds. 0000003541 00000 n 8. Whatever the need, you need to work with specific torques for each part. 15-18 foot pounds Use 75/90 wt in the differential on 1963 & newer Harley & Columbia. I just tighten the rocker covers about as tight as I can get them with a short 1/2" wrench alternating diagonally with the . WEB Links Read More. We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. lbs. I don't think there is a difference in clutch adjustment procedures. Then return it one-quarter turn. My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. Torque ft. lbs. The engine produces a maximum peak output power of 89.00 HP (65.0 kW)) @ 5450 RPM and a maximum torque of 150.00 Nm (15.3 kgf-m or 110.6 ft.lbs) @ 3250 RPM . The above list has only described the torques for different parts where you will need the wrench. It just seems like 75 is pretty weak.. 06. Heritage softail deluxe FLSTNT. Compensating sprocket nut is 80-100 ft-lbs., all years. Engine Displacement Rear Brake Caliper mounting screws 0000033993 00000 n remember to move the torque wrench quick and steady or you will over torque the fastener. And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. Thats the point where you need to the adjustment. 16-18 foot pounds They will ensure that full servicing free of cost. You can refer to the answers below. Yet, they will need regular maintenance. 0000001116 00000 n Rocker arms are 18-22ft. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. The torque spec for a chutch nut on a 900 is 180-190Nm (136 ft. You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. Henceforth, you must know how much torque each nuts and screws require. details explained, Fork Lock Replacement for Harley Davidson | Motor Bike Insider, Tips on Changing Harley Davidson Exhaust Pipe Detailed Explained. #7. Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade 0000028181 00000 n Gear Ratios Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. 5/16" - 19 ft. lbs. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. For doing that, you need to secure the adjuster by using a wrench. Street Engine, The for 2007/08 HD, Harley Camshaft A few years ago a local shop put a new motor in my K9. for Derby Cover. 23-27 foot pounds Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. 35-45 foot pounds 7/16" - 54 ft. lbs. Id call your service department to double check your numbers. Or did you lose the key to your Harley Davidson? Make sure your bike cools off properly before you start the work. This article aimed to let you know about how to adjust Harley clutch cable. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. Torque means the amount of rotation each screw and nuts require to tighten on its spot. Spark Plug You should be using a service manual to obtain the correct values for the motorcycle you are working on. ). Regency Suspension Bridge- Mills County, TX, Reset Service Mileage Indicator 2022 Harley Davidson Touring Motorcycle, San Diego Road Trip- Return To Fort Worth Texas, Fort Worth TX To San Diego CA- Days 2 And 3. I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" Stutter Box They say using a specified tire with, Read More Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles?Continue, Harley-Davidson has a long and storied history. 90-120 inch pounds There you will find explanations on Harley Clutch Adjustment Torque specs too. You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. Rammer Performance Air Cleaners Now rub the backside of the lever where it is hitting the handle grip. 191. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. Assembly Torque Values, Crank Pin nut To fix the issue, take off the clutch lever. I guess he thinks his bike references the final word on torque values worldwide for each and every motorcycle. Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. on the trany. https://amzn.to/3Qtz61AUse Code . The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . vs Twin Cam: What Makes the Difference? If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. As the 115th anniversary celebration. 12 V, 28 Ah, 405 CCA sealed and maintenance-free. In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. 1 0 obj Now put max. Profession Tuning on a Shade Tree Budget, Engine Performance EVO 95 HP Stage 3 For removing the cover, move up down and reveal the clutch cable adjuster. SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! 2 0 obj Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. Learn how to replace it on your bike! Set the cable aside for later re-installation. When I get this question it is not one I will answer.
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